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Data analytics in the pharma industry

Analyze critical data to get real-time insights into your plant and make the right decisions

One of the main challenges of the pharmaceutical industry is managing between specialty and affordable medicine. Production processes must be kept flexible and efficient, while the demand for short times-to-market and cost pressure are increasing. It is important to focus on innovation and continuous improvement in order to stay up-to-date. Process data should be used to shift from an exclusively quality-focused perspective towards productivity, reliability and innovation.

How we can help

Get real-time insight into your plant with continuous decision-making variables. Help the operators by providing effective solutions for secure and economical process optimization. Go a step further and achieve real process knowledge by:

  • integrating instrument status data horizontally

  • identifying, analyzing and optimizing critical manufacturing data

  • using the same measuring technologies in process development, manufacturing process and quality laboratory

  • optimizing your calibration intervals

  • letting digital technology help ease calibration effort

Applications

Data integrity from lab to process

The importance of quality assurance is increasing. In order to mitigate the risk of misinterpretations and quality deficiencies, the same measurement technology should be used in the laboratory and the manufacturing process.

Data integrity from lab to process with consistent analysis technology
Our expertise in the field

Scale-up and optimize processes easily with consistent technology from pilot plant to full production. Using consistent technology during scale-up helps you speed up the release process by delivering validated and reliable data in all scales. Our digital technology improves measuring reliability during laboratory trials and up-scaling with full consistency.

  • Memosens technology for liquid analysis is based on smart-digital sensors with integrated data chips. The digitalization of the raw data in the sensor head guarantees reliable data transfer, regardless of external factors.

  • The software Memobase Plus documents the complete lifetime of Memosens sensors. You can save and export measurement data and use identical sensors in the laboratory as in the process to achieve truly comparable measurements and a smooth scale up.

Increase reliability and extend calibration intervals

Product quality, manufacturing performance and costs are the key elements in drug production. Innovative instrument diagnostics with monitoring and verification functionality significantly increase reliability and reduce risk.

data-based calibration optimization
Our expertise in the field

With Heartbeat Technology you have the option to quickly and easily verify the conditions of critical measurement devices and to produce a verification report prior to each production run. Verification occurs directly in the measuring point without process interruption, significantly reducing verification effort. In a further step, this approach can extend calibration intervals.

  • With the Proline Promass P 100 you have less calibration effort and maximum reliability thanks to Heartbeat Technology. It offers effortless access to extended device and process data through digital signal transmission.

Consistent quality thanks to real-time status information

Undetected sensor failures can lead to non-conformities, quality issues and drug shortages.

life sciences, pharmaceutical manufacturing, asset management
Our expertise in the field

Our instruments with Heartbeat Technology permanently deliver real-time diagnostic information, reducing the risk of non-conformities. Relying on digital data will enable you to continuously optimize process reliability, diagnostic transparency and calibration intervals.

Data-based pH measurement optimization

pH measurement is the most commonly used analytical measurement in the process industry and bears a huge potential for optimization. It accompanies the active agent during all phases from development to industrial production and is used in several process steps. From laboratory to large scale manufacturing, consistent and reliable pH measurement is thus very important.

optimize ph measurement in your bioprocess based on data
Our expertise in the field

All our pH probes are specifically designed and optimized to endure process conditions as well as sterilization cycles. With our pH technology data can be stored directly in the sensor head and be synchronized to a database. Using the same digital technology over all scales for the pH loops provides maximum reliability. Analyzing the data history will enable you to optimize your calibration activities and introduce sophisticated calibration concepts in the lab.

  • The digital pH sensor Memosens CPS171D was developed especially for bioreactors. It provides reliable values even after CIP/SIP and autoclaving. With Memosens digital technology the sensor provides maximum data integrity and enables lab calibration.

  • The Multichannel transmitter Liquiline CM44P is the first transmitter that combines process photometers and Memosens sensors. The transmitter saves time and money by offering seamless system integration.

Learn how to achieve predictive process knowledge

Bioprocess overview ©Endress+Hauser

Bioprocess overview

Integration of Heartbeat Diagnostics ©Endress+Hauser

Integration of Heartbeat diagnosis

Integration of Heartbeat Monitoring ©Endress+Hauser

Integration of Heartbeat monitoring

Integration of Memobase plus ©Endress+Hauser

Integration of Memobase Plus

Benefits

Save time and money with data-based optimization. Generating valuable process knowledge is the base for making the right decisions. Let´s work together to find the best IIoT solution for your process.

  • 1 minute

    to generate a verification report on demand

  • 70 %

    Less calibration costs with Heartbeat Technology, during 10 years of operation

  • 0.5l - 20cbm

    Maximum yield can be achieved on all scales from lab to process

Browse through our portfolio!

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